Showing posts with label recycle. Show all posts
Showing posts with label recycle. Show all posts

Thursday, November 19, 2020

Shop Saw Update

Several months ago I stumbled on a Craigslist ad for a small metal cutting band saw. I had been kinda looking for one but they were always well out of my price range. This one caught my eye because it was listed for $50. I brief look at the pictures revealed that not only was it the kind of saw I was looking for, but it was also a Grizzly brand which is a brand I quite respect. I called to see if someone scooped it up and found it was still there so away I went. 
I showed up to a small fabrication shop and they walked me back to where it was. I was a little rougher in person than the pictures showed and it was missing a blade, some guards and a manual. Still, they plugged it in and it turned on so we I loaded it up. 
I did some searching on Google and came up with a PDF of the manual and discovered Grizzly still sold blades for it. Woohoo! 
I ordered the blades and set them aside with the manual for when I would have a chance to tinker with it. 
That was last year...
Well, tonight I dragged it out and started fiddling with it. I figured out how to install the blade, rigged up a larger table face so I could use it as an upright saw, hunted around for some srock i wanted to cut for split crosses amd started cutting. I experimented with different blade speeds. I discovered a loose lock bolt for the blade tension wheel after the blade came zinging off during a cut. 
All in all, it worked really good.  I'm super happy with that $50 chance. I look forward to being more productive in the future.

Sunday, October 25, 2020

Die-grinder bit holder and organizer

Today in the shop I decided to organize all the bits I use with my die-grinder and drills and such. I was tired of them rolling around in a drawer and having to dig through them to find what I need. This was a very quick build with a minimum amount of effort put into it and it still came out pretty good. Some minor sanding and a coat of Boiled Linseed Oil and done.
Check out the whole video here.

Saturday, November 3, 2018

Split crosses for a church auction

The church I belong to had an auction recently to raise funds for its outreach program. This year I donated three plaque mounted split crosses. Split crosses are made by making two intersecting cuts in a length of metal and opening those cuts up in a specific way creating a cross with a diamond shape in the middle. They look really nice when done well and I’ve made a few of them in the past so I know how they’ll turn out.

I made these particular crosses out of some discarded railroad spikes. I chose the spikes because I had them in my stock inventory and the dimensions were decent. I also like the symbolism of turning spikes into crosses to help raise money for my church. I bought the bare plaques from Michaels Craft’s because I wanted the rough, hand-forged look of the crosses to work with the proper, cleanly milled edges of the commercial plaques to show a union of thrift and wealth.



I also took the time to record the process of making these plaques. I recorded footage of the entire process for one specific plaque, edited it and put it on a flash drive to be auctioned off with that specific cross. I also uploaded a copy to my YouTube channel. You can watch it below.



I’m pretty happy with how they came out and I hope they do well at the auction.

Friday, January 12, 2018

Harvested Steel

I've always been creative. I grew up where I had to spend a lot of time entertaining myself. One day I would be trying to play a garden hose like a bugle and the next I would be climbing around in the backyard tree line like I was Rambo. At an early age my dad would have me help work on the lawn mower and change oil in the vehicles so I developed some mechanical aptitude.

Where we lived was a short distance from the village hall where, on Saturday's, the community would bring their garbage for removal. Rural community home pick-up service wasn't available at the time so we would load up the garbage cans, drive to the village hall and get in line to dump everything into a compactor that would fill a container and be swapped out by truck when full. In addition to standard garbage, they had a bin for scrap steel and other items not suitable to be compacted with the garbage; things like used or wrecked bicycles for instance.

I don't know how or why it started but I began asking the guy running the compactor if I could grab some of these bike. The used ones were still good enough to ride and the damaged ones had parts to fix each other and soon I was gathering parts together and building complete bicycles. This culminated in me building an entire bmx style bike made entirely from different salvaged bikes. Nothing was from the same bike. The forks, frame, rims, tires, tubes, pedals, gears, bearings, even the bearing cups were from different bikes. I rattle canned it flat black and called it (obviously) Frankenbike. I enjoyed making something functional out of these parts people had given up on.

Fast forward several years to my journey into blacksmithing. For over 20 years I've been working at a final stage manufacturer of utility equipment and in addition to the various skills I've learned, I've also had access to a great deal of scrap metal. I always loved looking through the scrap bins at the different shapes and daydreaming about what it could be made into. On occasion there would be a scrap that was too perfect to leave so I would check with the supervisor and get permission to take it home. The company was quite generous and as long as there wasn't any misconduct, either displayed or perceived, they were open to those requests. So when I started blacksmithing I was able to grab small bits of stock or cut off scraps that I could work in the forge to build skill. I really liked the idea of taking this piece of metal deemed unusable and reforming it into something aesthetically pleasing and sometimes function.

Sounds familiar, right?

I, too, recognized this theme in my thinking. I get as much joy, if not a little more, from turning a rusty chunk of rebar into a couple nice wall hooks as I do turning new steel into corkscrews. There's an obvious material cost savings, though the effort of harvesting and processing the steel needs to be considered. It also requires some knowledge to determine which metal is useful, can it be worked with the tools available, is it galvanized or coated with something equally as dangerous. Heating up galvanized metal releases fumes which are deadly. Metal can be soaked in vinegar and cleaned but sometimes the health hazards are just too much to make it worth using. A couple hooks or brackets aren't worth respiratory failure or nerve gas exposure. These are things I've learned through reading material online or from experiences at my actual job.

Ultimately it boils down to this, I enjoy harvesting scrap steel for my projects. I love the excitement I feel when I look at something and see the potential in that raw form and the satisfaction of coaxing that vision into a reality. Many people enjoy the idea of recycled or re-purposed material as a way to be more conscious of What we consume in this little rock we ride through the universe.

So if you see something lying by the side of the road or leaning against a dumpster and it ignites your creativity, consider doing something with it. You may find yourself in a new hobby as well!